Copper Cable Wire Recycling Machine

Introduction of copper cable recycling machine:
The JLF series copper wire recycling machine is designed to efficiently recycle various types of waste cables such as household communication cables, car cables, motor cables, and industrial cables. The system consists of a crushing unit, separation mechanism, and an advanced dust collection system, ensuring clean copper pellets and plastic pellets are produced with high efficiency. The JLF-400-1 model, with a capacity of 80-100kg/h, is ideal for small-scale operations or new businesses entering the wire recycling market. It features a compact design, easy mobility, and simple operation, requiring only one operator to manage the entire process.


Applications of copper cable recycling machine:

Applicable wires:	Waste communication copper cables, motor cable, car cable, industrial cable, household cable, enamelled cable.
Applicable wire diameter:	0.3-20mm (for each single strand).

If you're unsure whether your cables are suitable for this equipment, feel free to send us a sample for testing—our testing service is completely free. This helps ensure that our machine can effectively handle your specific materials.




Specifications of copper cable recycling machine:

Model	Recycling capacity	Processed wire dia.	Total power	Voltage	Dimension	Weight
JLF-400-1	80-100kg/h	0.3-20mm	11.92KW	As required	1.5*1.5*1.9m	750kg

Description of copper cable recycling machine:
1. Crushing System: This is the first step in the recycling process. The crusher contains 14 moving blades that cut scrap copper wires into small pellets of 5-8mm in size, depending on the raw material. 2. Screen: Located inside the vibrating separator, it helps separate copper pellets from other mixed materials. The screen has different-sized holes, allowing customers to choose the appropriate size based on their input material. 3. Blades: There are 12 moving blades inside the system. 4. Output Copper Pellet: After passing through the vibrator, the copper pellet enters a second small vibrator for further separation. With our granulator machine, you can achieve nearly 100% purity in copper pellets. 5. Output Plastic Pellet: Similarly, the plastic pellet undergoes a second separation using a small vibrator to ensure high purity. 6. Small Vibrator: Two small vibrators are included in the system—one for copper and one for plastic—to facilitate secondary separation.



Working Principle of copper cable recycling machine:

Wires and cables are fed into the crusher, where they are crushed and the plastic sheath is separated from the copper. The size of the crushed material depends on the mesh size of the riddle. Larger mesh sizes result in longer crushed material and higher output. The mesh should be selected based on the type of material being processed.

The crushed material, consisting of a mix of copper granules and plastic pieces, is transported to the separator via a conveyor. During this process, dust and lightweight plastic particles (such as fiber, rope, or tapes) are collected by a pressure-reducing blower. The opening of the blower is connected to a dust collector, which uses a dust bag to prevent dust emissions, protecting the environment. Dust and some lightweight plastic particles are collected in the bag and discharged when full.

The separator is used to separate plastic pieces from copper granules. Based on differences in physical properties and specific gravity, there is a deviation under the influence of aerodynamic forces and vibration friction. By adjusting the speed of material conveyance and amplitude parameters, copper granules (with higher specific gravity) move to the bottom of the riddle and travel upward, while plastic pieces (with lower specific gravity) move above the copper granules and travel downward. Both are eventually discharged through separate openings.

Related Machines for Copper Cable Recycling:
Cable stripper: For large multi-strand copper wires, it's recommended to strip the core before feeding them into the granulator. Double shaft crusher: If the raw material is long, it’s beneficial to cut it into smaller pieces before granulating. Blade sharpening machine: Blades may need maintenance after extended use to maintain sharpness. Magnetic conveyor: To remove small iron impurities from the copper pellets, a magnetic conveyor can be added. Belt conveyor: Ideal for fully automatic copper wire feeding systems.


Other models available:
Please contact us for more details and assistance.


FAQ
1. Are there any quick-wear parts on the machine?
The main wear parts are the blades and the screen, which have a lifespan of over two years. We also provide a blade sharpening machine for maintenance.

2. What is the maximum continuous working time for the recycling machine?
Typically, the machine can run continuously for up to 10 hours per day.

3. Is the machine easy to operate? How many workers are needed?
We have designed a precise yet simple control system. For a single unit, only one worker is required. For a complete recycling line, two workers are sufficient.

Contact Information:
Attn: Tina
Mobile: +86 159 8192 5357

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